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Charlie R LeBlanc
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http://www.usg.com/
http://www.armstrong.com/armstrong_ceilings.jsp?entDom=ceilings.com
http://www.mbossinc.com/index.htm
Even if you don't plan on using an Armstrong ceiling
product, their website is worth a visit if you are considering a new acoustical
ceiling. They have great information of installation of suspended
ceilings, tile ceilings (tongue-and-groove squares without a suspension grid),
and planks... the acoustical ceiling wood wannabe!!
Armstrong also has an online calculator that will compute
the amount of materials needed for any suspended ceiling job... http://www.armstrong.com/resceilingsna/index.jsp
AND WHILE YOU'RE AT IT... The ACE HARDWARE website has a
fine tutorial on suspended ceiling installation... amazingly missing from the
ARMSTRONG site (though, to be fair, ARMSTRONG does include useful and complete
instructions with each box of ceiling tiles).
Product and installation information on both suspended
and staple-up ceilings, from one of the leading manufacturers, as well as info
on their other building and renovation products. Wallboard and plaster are also
covered.
Suspended Tile Ceiling
If you're getting ready to finish out your room, don't
overlook the need for a good ceiling. Keep in mind, too, that drywall isn't your
only option. Anyone with basic carpentry skills can install a suspended ceiling
that's both attractive and functional. You can give your room a unique
appearance, and you'll still have easy access to the plumbing and wiring above
the ceiling.
Materials:
ceiling tiles
track system, including tracks, suspension wire and eye bolts
pop rivet gun and rivets
drill with drill bits and an eyebolt driver
measuring tape
pliers
tin snips
hammer
utility knife
straight edge
chalk line
level
laser level (optional)
spring clamps
fence staples
safety glasses
Steps:
- Measure the ceiling so you'll know how many tiles to
buy. When you get the tiles home, open up the packages and inspect each
tile. That way, if any of them are damaged , you can exchange them at the
store before you begin.
- Determine the location for the ceiling. A general rule
of thumb is that the ceiling should be located at least three inches below
the lowest object overhead (an air -conditioning duct, for example). If you
plan on installing lights in the suspended ceiling, you should position it
six inches below the lowest overhead object. This will allow enough room to
tilt the panels so that you can install or remove them . Measure the
distance from the lowest object to the floor, subtract three inches (or six
inches, depending on your situation) and mark the corners of the room at
that height.
* Keep in mind that the ceiling should be at least
7-1/2 feet above the floor. Anything lower will seem cramped and
dungeon-like.
- Mark a level line around the room at the height you
want the ceiling to be. Although you can use a long level for this step, you
can rent a laser level to make the job easier. Just suspend it at the
appropriate height, and it will "draw" a level line around the
entire room.
* Caution: Don't look directly into the laser light .
- Measure the length of the wall and cut wall track to
length with tin snips.
- Secure the wall track with screws (figure A).
Be sure the screws go into the studs behind the wall. For inside corners,
you can butt the ends of the molding against one another (figure B).
For outside corners, cut one track about 1 /2" longer than the wall;
then cut the vertical portion so that it's flush with the corner of the
wall. Attach the first track to the wall. Then cut the adjacent track so
that it's about one inch too long, and cut the vertical portion so that it's
flush with the corner of the wall. Attach the second track so that the long
portion is under the long part of the first track. Then fold the long
section of the second track over the long section of the second track (figure
C) to create a smooth , professional look.
- Determine the layout for your ceiling by drawing a
diagram based on the actual measurements of the room. Design your layout so
that the tiles next to the wall are at least six inches wide and the main
runners are perpendicular to the joists. Using your diagram as a reference,
mark layout lines on the wall for the main T-supports .
- Use a drill with an eyebolt adapter (figure D)
to drive eyebolts into the joists. The eyebolts will be used to support the
main runners and should be spaced 48 inches apart; if your main T-supports
are perpendicular to the joists and the joists are on 16-inch centers, then
the eyebolts can be placed on every third joist . Stretch a piece of string
between opposite walls to use as a reference in keeping the eyebolts in a
straight line.
- Wrap a piece of suspension wire through each eyebolt (figure
E), pulling it taut so that it hangs in a straight line. Be sure to use
the proper wire, and leave about one foot of extra length for easier
installation.
- Position the first main T-support along the layout
line. Make sure it's parallel to the wall and clamp it in place with a
spring clamp (figure F).
- Then secure the T-support to the wires hanging from
the eyebolts (figure G ). Stretch a piece of string between the two
wall tracks or use the laser level to help you keep the support level.
Repeat the process for the rest of the main supports .
- When the main supports are all in place, install the
four-foot cross-supports and then the two-foot cross-supports. Just snap
them into place in the appropriate slots (figure H).
- When the T-supports and cross-supports are in place,
check them for square by measuring some of the individual squares
diagonally. If the two diagonal measurements are the same, the track is
square.
- Next, drill holes through both the wall track and the
ends of the T-supports, and fasten them with pop rivets (figure I).
- Install the perimeter tiles, which will probably
require some trimming. Just measure the distance from the wall to the center
of a cross-T (figure J), and transfer the measurement to the back of
a ceiling tile. Then cut the tile with a utility knife and lay it in place.
If the tile is contoured, you may need to trim it additionally so that it
sits flat in the tracks.
- Finally, install the rest of the tiles. Tilt them up
through the openings, and lower them to rest squarely on all four
T-supports.
   
  
Send mail to: crleblanc@cox.net with
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Last modified: April 06, 2007
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